SUNY Poly and Norsk Titanium Announce First Rapid Plasma Deposition Machine to be Delivered to Plattsburgh in September as Planning for Aerospace Additive Manufacturing Plant Ramps Up

SUNY Poly and Norsk Titanium Announce First Rapid Plasma Deposition Machine to be Delivered to Plattsburgh in September as Planning for Aerospace Additive Manufacturing Plant Ramps Up

Tuesday, August 30, 2016 - 10:00
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For Release:         Immediate – August 30, 2016

Contact:                Jerry Gretzinger, Vice President of Strategic Communications and Public Relations ­

(518) 956-7359 |



Plant to house up to 40 MERKE IV machines, which will power production of titanium components for global aviation industry


Plattsburgh, NY – SUNY Polytechnic Institute and Norsk Titanium AS (Norsk) today announced the first MERKE IV™ Rapid Plasma Deposition™ (RPD™) machine has been shipped to Plattsburgh, NY, in advance of construction of the company’s new U.S. headquarters and manufacturing plant.  The MERKE IV enables production of titanium components that have equivalent strength to forged parts but are delivered more inexpensively and efficiently, with unprecedented design-to-market speeds.  Delivery of the cutting edge production machine will enable workforce training opportunities and represents the next phase of the partnership between New York State, SUNY Poly and Norsk Titanium, which is expected to create nearly 400 jobs and over $1 billion in investments over the next ten years.

“Today’s announcement is a significant next step in the development of Norsk’s U.S. headquarters and manufacturing plant, and has been made possible by Governor Andrew Cuomo and his leadership in building upon Albany's nanotechnology-based public-private partnership model, which is luring new innovation-based industries to our state and driving unparalleled economic development opportunities,” said SUNY Poly President and CEO Dr. Alain E. Kaloyeros. “SUNY Poly is thrilled to partner with Norsk and spur the creation of hundreds of jobs, as well as workforce education programs which will ensure New York State’s workforce will be prepared to find successful long-term careers within this exciting industry.”

“Our New York team is excited and ready for the arrival of the first MERKE IV machine in Plattsburgh,” said Norsk Titanium Senior Vice President of Operations Chris Bohlmann.  “We have been working around the clock to prepare our facilities for a smooth ramp-up process as the first lot of 20 Rapid Plasma Deposition machines arrive in sequence.”

“The incredible vision and diligence of the New York team, including Governor Cuomo, SUNY Poly, the Norsk Titanium US and Norway teams and the people of the great city of Plattsburgh have led to this milestone,” said Norsk Titanium President & Chief Executive Officer Warren M. Boley, Jr.  “The first revolutionary machine responsible for fundamentally changing the way airplanes are designed and built has shipped and is on its way to Plattsburgh, New York, right now.”

Norsk’s pioneering, proprietary RPD process, running on up to 40 MERKE IV machines, will power production of titanium components that can cost from 50 to 75 percent less than other equivalent components. The novel RPD process feeds titanium wire into a set of plasma torches protected by a cool Argon environment that has made it possible to replace massive forged parts, which take months and even years to develop and produce, with precision, additive manufactured components.  One MERKE IV production machine weighs 11 metric tons and takes several weeks to assemble upon arrival.  The first machine is currently en route from Norway and scheduled for delivery in Plattsburgh on September 23, 2016.  The Norsk manufacturing plant is scheduled to come online in 2017.

The partnership is expected to create nearly 400 jobs, with a $125 million investment by New York State for the siting and construction of the manufacturing center leveraging an expected $875 million in investments and spending by Norsk over the next ten years.  Additionally, SUNY Poly will aid Norsk with the recruitment and training of members of the workforce who will staff the facility, leveraging the institution’s expertise in providing an unparalleled, extremely relevant, high-tech education to be able to meet production demands as Norsk’s U.S. headquarters ramps up.  SUNY Poly will also assist Norsk in efforts to locate supply chain, downstream, and other supporting companies in the Plattsburgh region, benefitting numerous surrounding industries and jobs.




SUNY Polytechnic Institute. SUNY Polytechnic Institute (SUNY Poly) is New York’s globally recognized, high-tech educational ecosystem, formed from the merger of the SUNY College of Nanoscale Science and Engineering and SUNY Institute of Technology. SUNY Poly offers undergraduate and graduate degrees in the emerging disciplines of nanoscience and nanoengineering, as well as cutting-edge nanobioscience and nanoeconomics programs at its Albany location and undergraduate and graduate degrees in technology, including engineering, cybersecurity, computer science, and the engineering technologies; professional studies, including business, communication, and nursing; and arts and sciences, including natural sciences, mathematics, humanities, and social sciences at its Utica/Rome location. Thriving athletic, recreational, and cultural programs, events, and activities complement the campus experience. As the world’s most advanced, university-driven research enterprise, SUNY Poly boasts more than $43 billion in high-tech investments, over 300 corporate partners, and maintains a statewide footprint. The 1.65 million-square-foot Albany NanoTech megaplex is home to more than 4,000 scientists, researchers, engineers, students, faculty, and staff, in addition to Tech Valley High School. SUNY Poly operates the Smart Cities Technology Innovation Center (SCiTI) at Kiernan Plaza in Albany, the Solar Energy Development Center in Halfmoon, the Children’s Museum of Science and Technology (CMOST) in Troy, the Central New York Hub for Emerging Nano Industries in Syracuse, the Smart System Technology and Commercialization Center (STC) in Canandaigua, and the Photovoltaic Manufacturing and Technology Development Facility in Rochester where SUNY Poly also leads the American Institute for Manufacturing Integrated Photonics. SUNY Poly founded and manages the Computer Chip Commercialization Center (Quad-C) at its Utica location and also manages the $500 million New York Power Electronics Manufacturing Consortium, with nodes in Albany and Rochester, as well as the Buffalo High-Tech Manufacturing Innovation Hub at RiverBend, Buffalo Information Technologies Innovation and Commercialization Hub, and Buffalo Medical Innovation and Commercialization Hub. For information visit and